Rapid Mixer Granulator

Product Details:

Product Details:

We are well- known rapid mixer granulator manufacturer in Mumbai, Maharashtra, India/rapid mixer granulator supplier. To know more about granulation process keep reading below.

The granulation is conventionally performed in the following process steps : 

• Mixing of dry material at high impeller and chopper speeds for a few minutes.
• Addition of liquid binder by pouring it onto the powder, while both the impeller and chopper are running at a low rate.
• Wet massing with both agitators running at high speed.

Impellers fixed at the bottom of a dome-shaped stainless steel bowl. It has a full length and two half-length blades. Impellers help offer small edges lift the material, and full-length blades push the material to mix well. These impellers break up the wet mass into small pieces and granules.

These specially designed small blades are located at the bottom of the dome. The chopper’s primary function is to cut the lumps into smaller fragments mixed equally by the impeller and aids the bowl or sprayed onto the powder to achieve a more homogeneous liquid distribution. It rotates at high speed (1440/2880) RPM to give easy and uniform granulation. The rate of the chopper is responsible for the size of the granule. Chopper does not significantly affect the granule size when impeller speed is high (above 200 RPM).

The discharge port is mounted horizontally into the dome with the vertical downward opening. Granules are unloaded in the container through the discharge port. The discharge port’s opening is operated by a pneumatic cylinder (compressed air cylinder) that requires 3-5 kg/cm2 pressure of compress air.

The Rapid Mixer Granulator/granulation machine is a mixing unit with a bottom entry agitator ad side mounted chopper for granulation. It is used for dry blending, dry granulator, wet mixing, dough preparation, and granulation, i.e., cutting off the damp mass into small granules. It works on the basic principle of agitation of the bowl’s contents at moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass.

Dry mixing takes about 3-5 minutes to mix the ingredients; wet mixing takes 5-10 minutes to make the material’s wet mass. The granulation process takes 5-10 minutes to 0.5 mm to 1.5 mm sized granules.

Mixing time consumed in processing is depends upon the ingredient’s quantity and their particle size.

Additional Information:

• Delivery Time: 25 - 30 Days

Product Details:

We are well- known rapid mixer granulator manufacturer in Mumbai, Maharashtra, India/rapid mixer granulator supplier. To know more about granulation process keep reading below.

The granulation is conventionally performed in the following process steps : 

• Mixing of dry material at high impeller and chopper speeds for a few minutes.
• Addition of liquid binder by pouring it onto the powder, while both the impeller and chopper are running at a low rate.
• Wet massing with both agitators running at high speed.

Impellers fixed at the bottom of a dome-shaped stainless steel bowl. It has a full length and two half-length blades. Impellers help offer small edges lift the material, and full-length blades push the material to mix well. These impellers break up the wet mass into small pieces and granules.

These specially designed small blades are located at the bottom of the dome. The chopper’s primary function is to cut the lumps into smaller fragments mixed equally by the impeller and aids the bowl or sprayed onto the powder to achieve a more homogeneous liquid distribution. It rotates at high speed (1440/2880) RPM to give easy and uniform granulation. The rate of the chopper is responsible for the size of the granule. Chopper does not significantly affect the granule size when impeller speed is high (above 200 RPM).

The discharge port is mounted horizontally into the dome with the vertical downward opening. Granules are unloaded in the container through the discharge port. The discharge port’s opening is operated by a pneumatic cylinder (compressed air cylinder) that requires 3-5 kg/cm2 pressure of compress air.

The Rapid Mixer Granulator/granulation machine is a mixing unit with a bottom entry agitator ad side mounted chopper for granulation. It is used for dry blending, dry granulator, wet mixing, dough preparation, and granulation, i.e., cutting off the damp mass into small granules. It works on the basic principle of agitation of the bowl’s contents at moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass.

Dry mixing takes about 3-5 minutes to mix the ingredients; wet mixing takes 5-10 minutes to make the material’s wet mass. The granulation process takes 5-10 minutes to 0.5 mm to 1.5 mm sized granules.

Mixing time consumed in processing is depends upon the ingredient’s quantity and their particle size.

Additional Information:

• Delivery Time: 25- 30 Days

Product Details:

We are well- known rapid mixer granulator manufacturer in Mumbai, Maharashtra, India/rapid mixer granulator supplier. To know more about granulation process keep reading below.

The granulation is conventionally performed in the following process steps : 

• Mixing of dry material at high impeller and chopper speeds for a few minutes.
• Addition of liquid binder by pouring it onto the powder, while both the impeller and chopper are running at a low rate.
• Wet massing with both agitators running at high speed.

Impellers fixed at the bottom of a dome-shaped stainless steel bowl. It has a full length and two half-length blades. Impellers help offer small edges lift the material, and full-length blades push the material to mix well. These impellers break up the wet mass into small pieces and granules.

These specially designed small blades are located at the bottom of the dome. The chopper’s primary function is to cut the lumps into smaller fragments mixed equally by the impeller and aids the bowl or sprayed onto the powder to achieve a more homogeneous liquid distribution. It rotates at high speed (1440/2880) RPM to give easy and uniform granulation. The rate of the chopper is responsible for the size of the granule. Chopper does not significantly affect the granule size when impeller speed is high (above 200 RPM).

The discharge port is mounted horizontally into the dome with the vertical downward opening. Granules are unloaded in the container through the discharge port. The discharge port’s opening is operated by a pneumatic cylinder (compressed air cylinder) that requires 3-5 kg/cm2 pressure of compress air.

The Rapid Mixer Granulator/granulation machine is a mixing unit with a bottom entry agitator ad side mounted chopper for granulation. It is used for dry blending, dry granulator, wet mixing, dough preparation, and granulation, i.e., cutting off the damp mass into small granules. It works on the basic principle of agitation of the bowl’s contents at moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass.

Dry mixing takes about 3-5 minutes to mix the ingredients; wet mixing takes 5-10 minutes to make the material’s wet mass. The granulation process takes 5-10 minutes to 0.5 mm to 1.5 mm sized granules.

Mixing time consumed in processing is depends upon the ingredient’s quantity and their particle size.

Additional Information:

• Delivery Time: 30 - 35 days

Product Details:

A rapid mixing granulator (RMG) is a pharmaceutical processing machine used for the mixing of dry powders and the granulation of wet powder masses. It plays a crucial role in the pharmaceutical industry for the production of granules, which are later used in the manufacturing of tablets and other solid dosage forms. The working principle of a rapid mixing granulator involves several stages:

1. Material Loading:

   • The dry powder ingredients, typically consisting of active pharmaceutical ingredients (APIs), excipients, and other additives, are loaded into the mixing bowl of the granulator.

2. Wet Granulation:

   • A liquid binder or granulating agent, often in the form of a solution, is added to the powder bed. This initiates the wet granulation process, where the powder particles begin to agglomerate and form small granules.

3. Impeller and Chopper Action:

   • The rapid mixing granulator is equipped with an impeller and a chopper. The impeller is responsible for the radial and axial movement of the powder mass, creating a fluidized bed. This fluidization enhances the uniform wetting of the powder particles by the binder.

   • Simultaneously, the chopper, which typically consists of a set of blades or knives, rotates at high speeds. The chopper's main purpose is to break down any oversized granules and maintain uniform granule size throughout the process. It also helps in achieving proper particle size distribution.

4. Granule Formation:

   • The combination of wetting, impeller movement, and chopping results in the formation of granules. The wet mass is converted into granules of the desired size and uniformity.

5. Drying:

   • After granulation, the wet granules need to be dried to remove moisture. Some rapid mixing granulators have an integrated drying function. Others require transferring the wet mass to a separate fluid bed dryer or another drying unit.

6. Discharge:

   • Once the granules are adequately dried, they are discharged from the rapid mixing granulator. This can be done by tilting the mixing bowl or using other discharge mechanisms.

7. Sieving (Optional):

   • In some cases, the granules may undergo sieving to ensure a consistent particle size distribution and to remove any fines or oversized particles.

8. Final Product:

   • The resulting granules are then used as the basis for tablet compression. The uniform size and shape of the granules contribute to the quality and consistency of the final pharmaceutical product.

The rapid mixing granulator is an essential tool in pharmaceutical manufacturing, providing an efficient and controlled process for the production of high-quality granules. The combination of wet granulation and rapid mixing ensures that the resulting granules have the desired properties for further processing into solid dosage forms.

Product Details:

A rapid mixing granulator (RMG) is a pharmaceutical processing machine used for the mixing of dry powders and the granulation of wet powder masses. It plays a crucial role in the pharmaceutical industry for the production of granules, which are later used in the manufacturing of tablets and other solid dosage forms. The working principle of a rapid mixing granulator involves several stages:

1. Material Loading:

   • The dry powder ingredients, typically consisting of active pharmaceutical ingredients (APIs), excipients, and other additives, are loaded into the mixing bowl of the granulator.

2. Wet Granulation:

   • A liquid binder or granulating agent, often in the form of a solution, is added to the powder bed. This initiates the wet granulation process, where the powder particles begin to agglomerate and form small granules.

3. Impeller and Chopper Action:

   • The rapid mixing granulator is equipped with an impeller and a chopper. The impeller is responsible for the radial and axial movement of the powder mass, creating a fluidized bed. This fluidization enhances the uniform wetting of the powder particles by the binder.

   • Simultaneously, the chopper, which typically consists of a set of blades or knives, rotates at high speeds. The chopper's main purpose is to break down any oversized granules and maintain uniform granule size throughout the process. It also helps in achieving proper particle size distribution.

4. Granule Formation:

   • The combination of wetting, impeller movement, and chopping results in the formation of granules. The wet mass is converted into granules of the desired size and uniformity.

5. Drying:

   • After granulation, the wet granules need to be dried to remove moisture. Some rapid mixing granulators have an integrated drying function. Others require transferring the wet mass to a separate fluid bed dryer or another drying unit.

6. Discharge:

   • Once the granules are adequately dried, they are discharged from the rapid mixing granulator. This can be done by tilting the mixing bowl or using other discharge mechanisms.

7. Sieving (Optional):

   • In some cases, the granules may undergo sieving to ensure a consistent particle size distribution and to remove any fines or oversized particles.

8. Final Product:

   • The resulting granules are then used as the basis for tablet compression. The uniform size and shape of the granules contribute to the quality and consistency of the final pharmaceutical product.

The rapid mixing granulator is an essential tool in pharmaceutical manufacturing, providing an efficient and controlled process for the production of high-quality granules. The combination of wet granulation and rapid mixing ensures that the resulting granules have the desired properties for further processing into solid dosage forms.

Product Details:

We are well- known rapid mixer granulator manufacturer in Mumbai, Maharashtra, India/rapid mixer granulator supplier. To know more about granulation process keep reading below.

The granulation is conventionally performed in the following process steps : 

• Mixing of dry material at high impeller and chopper speeds for a few minutes.
• Addition of liquid binder by pouring it onto the powder, while both the impeller and chopper are running at a low rate.
• Wet massing with both agitators running at high speed.

Impellers fixed at the bottom of a dome-shaped stainless steel bowl. It has a full length and two half-length blades. Impellers help offer small edges lift the material, and full-length blades push the material to mix well. These impellers break up the wet mass into small pieces and granules.

These specially designed small blades are located at the bottom of the dome. The chopper’s primary function is to cut the lumps into smaller fragments mixed equally by the impeller and aids the bowl or sprayed onto the powder to achieve a more homogeneous liquid distribution. It rotates at high speed (1440/2880) RPM to give easy and uniform granulation. The rate of the chopper is responsible for the size of the granule. Chopper does not significantly affect the granule size when impeller speed is high (above 200 RPM).

The discharge port is mounted horizontally into the dome with the vertical downward opening. Granules are unloaded in the container through the discharge port. The discharge port’s opening is operated by a pneumatic cylinder (compressed air cylinder) that requires 3-5 kg/cm2 pressure of compress air.

The Rapid Mixer Granulator/granulation machine is a mixing unit with a bottom entry agitator ad side mounted chopper for granulation. It is used for dry blending, dry granulator, wet mixing, dough preparation, and granulation, i.e., cutting off the damp mass into small granules. It works on the basic principle of agitation of the bowl’s contents at moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass.

Dry mixing takes about 3-5 minutes to mix the ingredients; wet mixing takes 5-10 minutes to make the material’s wet mass. The granulation process takes 5-10 minutes to 0.5 mm to 1.5 mm sized granules.

Mixing time consumed in processing is depends upon the ingredient’s quantity and their particle size.

Product Details:

We are well- known rapid mixer granulator manufacturer in Mumbai, Maharashtra, India/rapid mixer granulator supplier. To know more about granulation process keep reading below.

The granulation is conventionally performed in the following process steps : 

• Mixing of dry material at high impeller and chopper speeds for a few minutes.
• Addition of liquid binder by pouring it onto the powder, while both the impeller and chopper are running at a low rate.
• Wet massing with both agitators running at high speed.

Impellers fixed at the bottom of a dome-shaped stainless steel bowl. It has a full length and two half-length blades. Impellers help offer small edges lift the material, and full-length blades push the material to mix well. These impellers break up the wet mass into small pieces and granules.

These specially designed small blades are located at the bottom of the dome. The chopper’s primary function is to cut the lumps into smaller fragments mixed equally by the impeller and aids the bowl or sprayed onto the powder to achieve a more homogeneous liquid distribution. It rotates at high speed (1440/2880) RPM to give easy and uniform granulation. The rate of the chopper is responsible for the size of the granule. Chopper does not significantly affect the granule size when impeller speed is high (above 200 RPM).

The discharge port is mounted horizontally into the dome with the vertical downward opening. Granules are unloaded in the container through the discharge port. The discharge port’s opening is operated by a pneumatic cylinder (compressed air cylinder) that requires 3-5 kg/cm2 pressure of compress air.

The Rapid Mixer Granulator/granulation machine is a mixing unit with a bottom entry agitator ad side mounted chopper for granulation. It is used for dry blending, dry granulator, wet mixing, dough preparation, and granulation, i.e., cutting off the damp mass into small granules. It works on the basic principle of agitation of the bowl’s contents at moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass.

Dry mixing takes about 3-5 minutes to mix the ingredients; wet mixing takes 5-10 minutes to make the material’s wet mass. The granulation process takes 5-10 minutes to 0.5 mm to 1.5 mm sized granules.

Mixing time consumed in processing is depends upon the ingredient’s quantity and their particle size.

Product Details:

We are well- known rapid mixer granulator manufacturer in Mumbai, Maharashtra, India/rapid mixer granulator supplier. To know more about granulation process keep reading below.

The granulation is conventionally performed in the following process steps : 

• Mixing of dry material at high impeller and chopper speeds for a few minutes.
• Addition of liquid binder by pouring it onto the powder, while both the impeller and chopper are running at a low rate.
• Wet massing with both agitators running at high speed.

Impellers fixed at the bottom of a dome-shaped stainless steel bowl. It has a full length and two half-length blades. Impellers help offer small edges lift the material, and full-length blades push the material to mix well. These impellers break up the wet mass into small pieces and granules.

These specially designed small blades are located at the bottom of the dome. The chopper’s primary function is to cut the lumps into smaller fragments mixed equally by the impeller and aids the bowl or sprayed onto the powder to achieve a more homogeneous liquid distribution. It rotates at high speed (1440/2880) RPM to give easy and uniform granulation. The rate of the chopper is responsible for the size of the granule. Chopper does not significantly affect the granule size when impeller speed is high (above 200 RPM).

The discharge port is mounted horizontally into the dome with the vertical downward opening. Granules are unloaded in the container through the discharge port. The discharge port’s opening is operated by a pneumatic cylinder (compressed air cylinder) that requires 3-5 kg/cm2 pressure of compress air.

The Rapid Mixer Granulator/granulation machine is a mixing unit with a bottom entry agitator ad side mounted chopper for granulation. It is used for dry blending, dry granulator, wet mixing, dough preparation, and granulation, i.e., cutting off the damp mass into small granules. It works on the basic principle of agitation of the bowl’s contents at moderate speed and then running a specially profiled cutter blade at high speeds into the wet mass.

Dry mixing takes about 3-5 minutes to mix the ingredients; wet mixing takes 5-10 minutes to make the material’s wet mass. The granulation process takes 5-10 minutes to 0.5 mm to 1.5 mm sized granules.

Mixing time consumed in processing is depends upon the ingredient’s quantity and their particle size.

Additional Information:

• Delivery Time: 30 -35 days

Product Details:

A rapid mixing granulator (RMG) is a pharmaceutical processing machine used for the mixing of dry powders and the granulation of wet powder masses. It plays a crucial role in the pharmaceutical industry for the production of granules, which are later used in the manufacturing of tablets and other solid dosage forms. The working principle of a rapid mixing granulator involves several stages:

1. Material Loading:

   • The dry powder ingredients, typically consisting of active pharmaceutical ingredients (APIs), excipients, and other additives, are loaded into the mixing bowl of the granulator.

2. Wet Granulation:

   • A liquid binder or granulating agent, often in the form of a solution, is added to the powder bed. This initiates the wet granulation process, where the powder particles begin to agglomerate and form small granules.

3. Impeller and Chopper Action:

   • The rapid mixing granulator is equipped with an impeller and a chopper. The impeller is responsible for the radial and axial movement of the powder mass, creating a fluidized bed. This fluidization enhances the uniform wetting of the powder particles by the binder.

   • Simultaneously, the chopper, which typically consists of a set of blades or knives, rotates at high speeds. The chopper's main purpose is to break down any oversized granules and maintain uniform granule size throughout the process. It also helps in achieving proper particle size distribution.

4. Granule Formation:

   • The combination of wetting, impeller movement, and chopping results in the formation of granules. The wet mass is converted into granules of the desired size and uniformity.

5. Drying:

   • After granulation, the wet granules need to be dried to remove moisture. Some rapid mixing granulators have an integrated drying function. Others require transferring the wet mass to a separate fluid bed dryer or another drying unit.

6. Discharge:

   • Once the granules are adequately dried, they are discharged from the rapid mixing granulator. This can be done by tilting the mixing bowl or using other discharge mechanisms.

7. Sieving (Optional):

   • In some cases, the granules may undergo sieving to ensure a consistent particle size distribution and to remove any fines or oversized particles.

8. Final Product:

   • The resulting granules are then used as the basis for tablet compression. The uniform size and shape of the granules contribute to the quality and consistency of the final pharmaceutical product.

The rapid mixing granulator is an essential tool in pharmaceutical manufacturing, providing an efficient and controlled process for the production of high-quality granules. The combination of wet granulation and rapid mixing ensures that the resulting granules have the desired properties for further processing into solid dosage forms.

Product Details:

A rapid mixing granulator (RMG) is a pharmaceutical processing machine used for the mixing of dry powders and the granulation of wet powder masses. It plays a crucial role in the pharmaceutical industry for the production of granules, which are later used in the manufacturing of tablets and other solid dosage forms. The working principle of a rapid mixing granulator involves several stages:

1. Material Loading:

   • The dry powder ingredients, typically consisting of active pharmaceutical ingredients (APIs), excipients, and other additives, are loaded into the mixing bowl of the granulator.

2. Wet Granulation:

   • A liquid binder or granulating agent, often in the form of a solution, is added to the powder bed. This initiates the wet granulation process, where the powder particles begin to agglomerate and form small granules.

3. Impeller and Chopper Action:

   • The rapid mixing granulator is equipped with an impeller and a chopper. The impeller is responsible for the radial and axial movement of the powder mass, creating a fluidized bed. This fluidization enhances the uniform wetting of the powder particles by the binder.

   • Simultaneously, the chopper, which typically consists of a set of blades or knives, rotates at high speeds. The chopper's main purpose is to break down any oversized granules and maintain uniform granule size throughout the process. It also helps in achieving proper particle size distribution.

4. Granule Formation:

   • The combination of wetting, impeller movement, and chopping results in the formation of granules. The wet mass is converted into granules of the desired size and uniformity.

5. Drying:

   • After granulation, the wet granules need to be dried to remove moisture. Some rapid mixing granulators have an integrated drying function. Others require transferring the wet mass to a separate fluid bed dryer or another drying unit.

6. Discharge:

   • Once the granules are adequately dried, they are discharged from the rapid mixing granulator. This can be done by tilting the mixing bowl or using other discharge mechanisms.

7. Sieving (Optional):

   • In some cases, the granules may undergo sieving to ensure a consistent particle size distribution and to remove any fines or oversized particles.

8. Final Product:

   • The resulting granules are then used as the basis for tablet compression. The uniform size and shape of the granules contribute to the quality and consistency of the final pharmaceutical product.

The rapid mixing granulator is an essential tool in pharmaceutical manufacturing, providing an efficient and controlled process for the production of high-quality granules. The combination of wet granulation and rapid mixing ensures that the resulting granules have the desired properties for further processing into solid dosage forms.