Tray Dryer

Product Details:

Product Details:

A vacuum tray dryer is a type of drying equipment used in various industries for the drying of sensitive and delicate materials under vacuum conditions. It's particularly suitable for materials that are heat-sensitive, thermolabile, or prone to oxidation at elevated temperatures. Here are the key features and working principles of a vacuum tray dryer:
Tray System:The vacuum tray dryer consists of trays that are stacked in a vertical configuration within a vacuum chamber. These trays provide the surface area for material placement.

1. Vacuum System:

   • The equipment is equipped with a vacuum system that allows the removal of air and creates a low-pressure environment. This reduces the boiling point of water and facilitates the drying process at lower temperatures.

2. Heating System:

   • The trays are heated using a heating system, typically electric or steam heating elements, to provide the necessary energy for the drying process.

3. Temperature Control:

   • Temperature control is a critical aspect of vacuum tray drying. The system allows for precise temperature regulation to prevent overheating and ensure the preservation of the material's integrity.

4. Condenser:

   • A condenser is used to collect and condense the vapors released during the drying process. This helps in the recovery of solvents or water vapor, maintaining an efficient and closed-loop drying system.

5. Material Loading and Unloading:

   • The material to be dried is loaded onto the trays manually or using automated systems. After drying, the trays can be easily removed for unloading.

6. Insulation:

   • The vacuum chamber is often insulated to minimize heat loss and improve energy efficiency.

7. PLC (Programmable Logic Controller) System:

   • Modern vacuum tray dryers may include a PLC system for automated and precise control of the drying process, allowing for programmable temperature profiles and other parameters.
   • Working Principles:Material Loading:The material to be dried is loaded onto the trays. The trays are then stacked within the vacuum chamber.
   • Heating:The heating system is activated, and the temperature within the vacuum chamber is raised to the desired level. The reduced pressure lowers the boiling point of water or other solvents in the material.

1. Drying:As the temperature increases under vacuum conditions, moisture or solvents in the material evaporate at lower temperatures compared to atmospheric pressure. This facilitates the drying process without causing thermal degradation.

2. Vapor Removal and Condensation:

   • The vapors released during drying are removed by the vacuum system and directed to the condenser. The condenser condenses the vapors back into liquid form, allowing for solvent recovery.

3. Material Unloading:

   • Once the drying process is complete, the trays can be removed, and the dried material is unloaded.
   • Pharmaceuticals: Drying of pharmaceutical intermediates, granules, and powders.

• Chemicals: Drying of heat-sensitive chemicals, polymers, and resins.
• Food Processing: Drying of sensitive food products, herbs, and extracts.
• Biotechnology: Drying of biomaterials and lab-scale drying applications.
• Materials Research: Drying of materials for research and development purposes.

Vacuum tray dryers are preferred in industries where maintaining the integrity of the product is crucial, and the use of elevated temperatures may lead to product degradation. The vacuum environment enables the drying of materials at lower temperatures, reducing the risk of thermal damage and ensuring product quality.

Product Details:

VTD - Vacuum Tray Dryers are used to heat and dry material under vacuum drying and drying materials due to high toxic contents, nature, heat sensitive. Vacuum Tray dryers use for API pharmaceutical, Herbal, chemical & foodstuff.

Vacuum Tray Dryer is a static type of dryer used in various industries under vacuum atmosphere to dry temperature sensitive materials as well as pharmaceutical and allied products. It gives complete drying and vaporization of moisture of the product. We at Bhagwati Pharma are manufacturer of Vacuum Tray Dryer. The vacuum tray dryers are been customized according to the clients specification and the available capacities ranges from 6 to 96 trays per batch.

They are suitable for various purposes that includes pharmaceutical, Herbal, chemical & foodstuff.

Vacuum Tray Dryer works on the principle of conduction considering the vacuum conditions.  There are several shelves placed under which products are placed. Top shelves gives proper heating and helps to prevent dried powder from escaping into the solvent extraction system. Baffles are been placed between the shelves. It contains an inlet and outlet nozzle both are connected to its own header throughout its own nozzle

•  
  • Efficient heat sensitive
  • Drying of Materials in Containers
  • Lower Drying Temperature than Standard Dryers
  • Faster Drying due to Large Surface Area
  • Comparatively Dries Large Moisture than Normal Dryers
  • Gives High Quality Dried Material
  • Stainless steel construction (SS 316L/316/304)
  • Removable Hollow Pad Type Heating Shelves
  • Dedicated Circulating Systems & Fluid Heating
  • Thermal efficiency Range - 60% to 80%
  • Provision for Explosion Vent / Rupture Disc on body & Validation Port on Body
  • Chamber provided with Vacuum break Valve
  • Qualitative Interlocking for Doors to Chamber
  • Uniform Heating Flow
  • Branded Immersion Heaters
  • Heavy duty MS / SS Door Fitted on Hinges
  • For Large Models – Single & Double Doors
  • Complete Automation w/ PLC controls (Optional)

 

Additional Information:

• Delivery Time: 30 - 40 Days
• Packaging Details: Wooden Box packaging.

Product Details:

VTD - Vacuum Tray Dryers are used to heat and dry material under vacuum drying and drying materials due to high toxic contents, nature, heat sensitive. Vacuum Tray dryers use for API pharmaceutical, Herbal, chemical & foodstuff.

Vacuum Tray Dryer is a static type of dryer used in various industries under vacuum atmosphere to dry temperature sensitive materials as well as pharmaceutical and allied products. It gives complete drying and vaporization of moisture of the product. We at Bhagwati Pharma are manufacturer of Vacuum Tray Dryer. The vacuum tray dryers are been customized according to the clients specification and the available capacities ranges from 6 to 96 trays per batch.

They are suitable for various purposes that includes pharmaceutical, Herbal, chemical & foodstuff.

Vacuum Tray Dryer works on the principle of conduction considering the vacuum conditions.  There are several shelves placed under which products are placed. Top shelves gives proper heating and helps to prevent dried powder from escaping into the solvent extraction system. Baffles are been placed between the shelves. It contains an inlet and outlet nozzle both are connected to its own header throughout its own nozzle

•  
  • Efficient heat sensitive
  • Drying of Materials in Containers
  • Lower Drying Temperature than Standard Dryers
  • Faster Drying due to Large Surface Area
  • Comparatively Dries Large Moisture than Normal Dryers
  • Gives High Quality Dried Material
  • Stainless steel construction (SS 316L/316/304)
  • Removable Hollow Pad Type Heating Shelves
  • Dedicated Circulating Systems & Fluid Heating
  • Thermal efficiency Range - 60% to 80%
  • Provision for Explosion Vent / Rupture Disc on body & Validation Port on Body
  • Chamber provided with Vacuum break Valve
  • Qualitative Interlocking for Doors to Chamber
  • Uniform Heating Flow
  • Branded Immersion Heaters
  • Heavy duty MS / SS Door Fitted on Hinges
  • For Large Models – Single & Double Doors
  • Complete Automation w/ PLC controls (Optional)

 

Additional Information:

• Delivery Time: 35 - 40 days
• Packaging Details: Wooden Box Packaging

Product Details:

VTD - Vacuum Tray Dryers are used to heat and dry material under vacuum drying and drying materials due to high toxic contents, nature, heat sensitive. Vacuum Tray dryers use for API pharmaceutical, Herbal, chemical & foodstuff.

Vacuum Tray Dryer is a static type of dryer used in various industries under vacuum atmosphere to dry temperature sensitive materials as well as pharmaceutical and allied products. It gives complete drying and vaporization of moisture of the product. We at Bhagwati Pharma are manufacturer of Vacuum Tray Dryer. The vacuum tray dryers are been customized according to the clients specification and the available capacities ranges from 6 to 96 trays per batch.

They are suitable for various purposes that includes pharmaceutical, Herbal, chemical & foodstuff.

Vacuum Tray Dryer works on the principle of conduction considering the vacuum conditions.  There are several shelves placed under which products are placed. Top shelves gives proper heating and helps to prevent dried powder from escaping into the solvent extraction system. Baffles are been placed between the shelves. It contains an inlet and outlet nozzle both are connected to its own header throughout its own nozzle

•  
  • Efficient heat sensitive
  • Drying of Materials in Containers
  • Lower Drying Temperature than Standard Dryers
  • Faster Drying due to Large Surface Area
  • Comparatively Dries Large Moisture than Normal Dryers
  • Gives High Quality Dried Material
  • Stainless steel construction (SS 316L/316/304)
  • Removable Hollow Pad Type Heating Shelves
  • Dedicated Circulating Systems & Fluid Heating
  • Thermal efficiency Range - 60% to 80%
  • Provision for Explosion Vent / Rupture Disc on body & Validation Port on Body
  • Chamber provided with Vacuum break Valve
  • Qualitative Interlocking for Doors to Chamber
  • Uniform Heating Flow
  • Branded Immersion Heaters
  • Heavy duty MS / SS Door Fitted on Hinges
  • For Large Models – Single & Double Doors
  • Complete Automation w/ PLC controls (Optional)

Additional Information:

• Delivery Time: 35 - 40 Days
• Packaging Details: Wooden Box Packaging

Product Details:

VTD - Vacuum Tray Dryers are used to heat and dry material under vacuum drying and drying materials due to high toxic contents, nature, heat sensitive. Vacuum Tray dryers use for API pharmaceutical, Herbal, chemical & foodstuff.

Vacuum Tray Dryer is a static type of dryer used in various industries under vacuum atmosphere to dry temperature sensitive materials as well as pharmaceutical and allied products. It gives complete drying and vaporization of moisture of the product. We at Bhagwati Pharma are manufacturer of Vacuum Tray Dryer. The vacuum tray dryers are been customized according to the clients specification and the available capacities ranges from 6 to 96 trays per batch.

They are suitable for various purposes that includes pharmaceutical, Herbal, chemical & foodstuff.

Vacuum Tray Dryer works on the principle of conduction considering the vacuum conditions.  There are several shelves placed under which products are placed. Top shelves gives proper heating and helps to prevent dried powder from escaping into the solvent extraction system. Baffles are been placed between the shelves. It contains an inlet and outlet nozzle both are connected to its own header throughout its own nozzle

•  
  • Efficient heat sensitive
  • Drying of Materials in Containers
  • Lower Drying Temperature than Standard Dryers
  • Faster Drying due to Large Surface Area
  • Comparatively Dries Large Moisture than Normal Dryers
  • Gives High Quality Dried Material
  • Stainless steel construction (SS 316L/316/304)
  • Removable Hollow Pad Type Heating Shelves
  • Dedicated Circulating Systems & Fluid Heating
  • Thermal efficiency Range - 60% to 80%
  • Provision for Explosion Vent / Rupture Disc on body & Validation Port on Body
  • Chamber provided with Vacuum break Valve
  • Qualitative Interlocking for Doors to Chamber
  • Uniform Heating Flow
  • Branded Immersion Heaters
  • Heavy duty MS / SS Door Fitted on Hinges
  • For Large Models – Single & Double Doors
  • Complete Automation w/ PLC controls (Optional)

Additional Information:

• Delivery Time: 35 - 40 Days
• Packaging Details: Wooden Box packaging